Skyler Prevents Catastrophic Gearbox Failure in Centrifugal Separator
SKYLER
The Challenge
During regular operation, an unexpected thermal spike was detected:
the reducer casing temperature rose from 160°F to 225°F in just nine hours, triggering an automated alert.
Shortly after the temperature warning, Skyler detected abnormal vibration activity—specifically gear mesh frequency harmonics in the acceleration spectrum.
The Skyler Solution
The plant team acted within an hour. An inspection revealed a broken oil level indicator, which had allowed continuous oil drainage.
The asset was stopped. Technicians replaced the indicator, refilled the oil, and restarted the unit. Surface temperature dropped, and the vibration signature normalized—confirming friction had been resolved.
Thanks to rapid detection and fast action, permanent gearbox damage was avoided, and operation resume with extended downtime.
The Result?
$35,260 in estimated savings for downtime, and gearbox replacement.
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